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Lean Six Sigma
Lean Six Sigma is a Leadership methodology that spans project management, quality, supply chain, innovation, and team effectiveness. Lean Six Sigma has been globally recognized for its business process improvement contributions in almost every fortune 1000 industry segment. This Lean Six Sigma blog will focus on best practices applied in recruiting, HR, On boarding, and both Business and Personal Development.
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Friday, November 21, 2008
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I've been asked by many how to succeed in social networking. I share this blog in an attempt to help you be more succesful on this site and in networking.
The Art of Relationship Marketing through Online Social Networking Platforms
1. Let's start with why a PerfectNetworker would invite someone to be more successful. Well an invite to the site abundant with networkers is an act of contribution. You should invite networkers you know to be professional whether through first hand experience or from their reputation.
2. Welcome anyone and everyone when they enter the site, how can you assess who is a good contact or who is not. How do you feel when you are made to feel welcome?
3. Those that respond are more apt to understand the principles of networking, which is communication and contribution.
4. Always put the ball in their court. This is a commitment. Conversation should remain light but sincere with nothing being sold, and only an offer to help should be your sincere stance.
5. At some point through birthdays, weekly contact, etc. there should be enough rapport that you will either be welcome to share what you are looking for or more than likely they reciprocate the offer to contribute to you. I find this is about a 3 month time period. Many do not have the patience or determination, but I assure you the reward is worth the wait.
6. Read the Go-Giver, it really is about being a sincere contributor to others' success. As Zig Ziglar says help enough people achieve their dreams and your dreams will be achieved as well. Or maybe it was, "If you want to achieve your dreams, help others achieve theirs". You get the idea.
7. Learn about the people you wish to do business with, and the acceptance of this friendship will return dividends to you because people want to refer people you like and trust (Bob Burg).
8. Remember birthdays and take a moment to wish random "Perfect days" to those you have lost touch with.
9. Meet for a one on one or a phone call when the rapport dictates you would be welcome and trusted to contribute to them. The rest really takes place rather naturally.
10. Don't worry about stats, effort, or those that don't reciprocate... don't keep count, just have fun helping others and that will be fun by itself.
11. Having a photo expedites the rapport by light years because the person you are communicating with feels there is a human on the other side
What are others thoughts on what make's a Perfect Network or at least some positive tips on what to do or not do on social and business networking sites?
What best practices have you used to network at a recruiter?
Warm Regards,
Steven Bonacorsi, MBB / Vice President
www.linkedin.com/in/StevenBonacorsi
603-401-7047
sbonacorsi@comcast.net
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Monday, November 10, 2008
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It's not knowing what to say that makes most people fear cold calling. Here, coach Sophie Robertson outlines five ways to start a conversation.
Robertson, now the director of Younique Coaching, says that back when she started recruiting in 1990 - at the beginning of the last recession - her daily target was 30 cold calls, much higher than most consultants have today.
She was well known among her colleagues for constantly being on the phone, and was always being asked how she managed to engage so many strangers in conversation and keep them talking.
Regardless of the market conditions and your call targets, she says, "you still need to know how to start a phone conversation and what to actually talk about."
It helps to have empathy with your prospects, she says.
"Just put yourself in your potential client's shoes. It's a busy day, you have so far had five other recruiters call you. They all sound the same - that is, they are calling you because they have to, not because they have anything to say to you specifically. What's your mood like when the sixth cold call comes through?"
Robertson says there are some basic ways to break this cycle for your client:
- Make them laugh. - this is a sure icebreaker. If you are funny, use it and make a joke.
For example, if the prospect asks you to send some information, see it for the fob off that it is and make a joke: "When you receive the information, will you file it under 'B'? 'B' for bin?"
If you are not (and Robertson says she falls into this group) then laugh at yourself.
When asking for the client visit, put the purpose in perspective: "When we meet, at least you can decide whether you want to deal with me or not!" Robertson says this has always gotten her a visit. "People are nice. They even say: 'I'm sure that's not the case'."
- Make them feel special. Make the prospect feel that you are calling them because you have a reason, not because you have to make your marketing quota.
"Hi, I'm Jo from Company X. I'm calling you because one of my candidates has expressed interest in your company".
- Tell them something they don't know. This requires you to read, listen and absorb information, Robertson says.
"Hi, I'm Greg from Company X. I wanted to call to see how your employees are taking the news on the possible upcoming merger with xyz?" Robertson says you will be amazed how often the employees are the last to hear what's going on. "You become their funnel to news."
- Make them curious about you or your service.
"Hi, I wanted to call you because we recruit for a few companies related to your industry and wondered whether you might be a potential client for us." This also works with "companies in your area, street, building, competitors" etc.
- Respect them and their time. "Hi, I'm Nicole from company X. Have I caught you at a good time?"
If they say 'no', ask when is a better time, and ensure you call back at that time, Robertson says. "If they say, 'I have two minutes', get to the point!"
"Lastly, but importantly, always have in mind what you want from the call," Robertson says.
"Be very clear when you pick up the phone what your purpose is - for example, a client visit, job order or referral. Remember you are more likely to get what you want, if you set your sights on it!"
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Thursday, October 30, 2008
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There are five categories of error proofing: • Fail safe devices • Magnification of senses • Redundancy • Count down • Special checking and control devices
Fail Safe Device methods: • Interlocking sequences -ensures the next operation cannot start until the previous operation is successfully complete. • Alarms and cutoffs – are activated if there are any abnormalities in the process. • All Clear Signals- is activated when all remedial steps have been taken. • Foolproof work holding devices – ensure that a part can only be located in one position. • Limiting mechanisms – are used to ensure that a tool cannot exceed a certain position or amount. • Magnification of senses is used to increase the power of human, seeing, hearing, smelling, feeling, tasting and muscle power. Some examples are optical magnification (such as a comparator) and specific viewing aids with pictures and specific accept/reject criteria. • Redundancy is the use of additional activities as a quality safeguard. • Multiple identity codes -such as bar and color codes are used to prevent mix-ups. • Audit review and checking procedures -assure that the plans are being followed. • Design of verification – utilizes special designs, such as holes for viewing to determine if the product or process is performing satisfactorily. • Multiple test stations – may check a number of attributes such as those occurring on a high-speed production line. • Another category is counting down which structures sensing and information procedures to parallel the operating procedures in order to check each step. The most familiar example of the category of error proofing is the launching of a space vehicle. It has also been effectively used in surgical operations and in welding. • Special checking and device controls- an example is the computer checking of credit card numbers whereby invalid numbers are rejected and instant feedback provided.
There are five error proofing principles: • Elimination • Replacement • Facilitation • Detection • Mitigation
Elimination of the possible error occurs when the process or product is redesigned so that the task is no longer required.
Replacement is a change to a more reliable process
Facilitation occurs when the process is made easier to perform and therefore, more reliable.
Detection occurs when the error is found prior to the next operation.
Mitigation minimizes the effect of the error.
Note: Without stable processes where output can be accurately measured. It would be non-value added to implement this tool at this time.
Steven Bonacorsi
www.linkedin.com/in/StevenBonacorsi
603-401-7047
sbonacorsi@comcast.net
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Wednesday, October 29, 2008
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The Lean Six Sigma Group on LinkedIn
I am currently out of invitations but would welcome your directly connecting to me, allowing me to provide introductions much easier.
Please check out the discussion area, perhaps post a quick introduction about yourself or a topic of interest to you.
Warm Regards,
Steven Bonacorsi
603-401-7047
sbonacorsi@comcast.net
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Wednesday, October 29, 2008
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Recently, we worked with an organization that had made a decision to outsource one of their major processes. This decision was driven by the fact that they had been struggling unsuccessfully to reduce costs of the process for years, and research indicated that outsourcing the process would not only reduce costs by approximately 25%, but would also deliver performance improvement. Further, their direct competitors were already outsourcing this same process and market forces mandated that this organization move quickly to reduce costs . "We've got to do this to stay in business," they explained. "We can manage the other major processes, but we need to capture that 25% cost reduction if we are to stay competitive."
The senior manager we were working with was acquainted with the basic concepts of process change and explained that he had been trying to promote a better understanding of the benefits of an enterprise approach to process improvement but had met with little success. "We have been looking at sub-subprocesses and trying to improve them. We've gotten some good results, but I now realize that, while we know something about smaller sub-processes, we have no idea how our larger, major processes work together."
We generally urge companies to create business process architectures in order to understand their core processes. Companies who have developed these process architectures are in a much better position to make decisions about outsourcing and acquisitions, as well as when and how to make major changes in their business models. When everyone understands the company's major processes, then any major change is easier to describe, plan and implement. On the other hand, if a change is required and there is not a common understanding of exactly what is involved, then everyone is much more likely to make mistakes in the process of communicating the problem and planning for the transition.
This same manager believed that his company needed to launch a major effort to understand its processes - quickly - before it lost control. He went on to say that he planned to purchase a modeling tool and assemble a team of people to model, not only the process to be outsourced, but all the other major processes that interfaced with that process.
At this point, we suggested taking a step back to think about the problem a little more carefully. Yes, it would be nice to understand all the processes in the company in quite a bit of detail, but it really wasn't required at this point. For one thing, it would take time to model all the processes, and for another, his people were new to modeling which meant they would have to learn to use the tools - too much risk associated with getting it right in the time allotted.
After some discussion, we arrived at the high-level process diagram shown in Figure 1. In essence, the manager thought of the company as made up of four major processes. One was being outsourced, and the other three would remain under company management. Obviously, these are major processes - like manufacturing, sales, and new product development - and there are lots of interactions between these major processes. Figure 1 only represents a subset of the important flows between these processes.
Figure 1. An overview of the company's four high-level processes
We suggested that they didn't need to model the process to be outsourced. The outsource vendor was, presumably, going to redesign the process in order to achieve the savings they had committed to delivering. We suggested a better course of action would be to define and control the inputs and outputs to the outsourced process - provide the outsource vendor with the inputs required to achieve the results they had agreed upon. Beyond that, they really didn't need to know how the outsource vendor managed the process.
In the long run, the company would probably want to model and understand its major processes in a more precise way, but in the short run, we suggested, they should be more concerned about what inputs or outputs would make a difference. Would the outsource vendor reduce what they charged if any of the inputs arrived more quickly or in a different form? Similarly, would any of the company's remaining processes become more efficient or effective if the outsource vendor could provide inputs in a different manner or format? If they needed precision, they should focus on the business rules that defined how they would evaluate specific inputs and outputs. Similarly, they should consider how they currently measured the existing flows, what managers monitored those measures, and what those managers did when any given flow failed to meet the established criteria.
When we develop a company's business process architecture we invariably do it top-down. We begin by defining the company's major value chains, products, and customers. Then, we drill down, one layer at a time. Next, we develop a diagram very like the one in Figure 1. Finally, we proceed to decompose each of the process boxes to identify sub-processes, and continue until we understand all the major relationships. Given, however, that time was limited and that decisions needed to be made, we suggested the company stick with the diagram in Figure 1 and try to learn as much as they could, at exactly that level of decomposition.
We assembled a team of senior managers to discuss the problem and working with the diagram in Figure 1 we defined the inputs to the process to be outsourced and we discussed the outputs that were, in turn, inputs to other processes. We defined rules for key decisions and discussed measures and the managers responsible for taking corrective action if the flows were off target. At some points, we identified sub-processes within the existing three company processes that generated or received outputs, but we focused primarily on the flows themselves, on their nature, quality and quantity, on problems the company had with the existing flows, and on what differences would result in any change in any of those flows.
We identified two inputs that would make a difference in price and efficiency. They were both generated by Major Process A, and we decided that the next process effort at the company should focus on defining the sub-processes of Major Process A and then on drilling down into the specific sub-processes associated with those two inputs to see how they could be improved.
The point here is simple. It would not have been practical for the company to have launched into a major process architecture initiative when they were already committed to outsourcing a specific process. In hindsight, they would have been better off had they done that several months ago but, at this point, there wasn't time to do it. Luckily, they didn't need to do it. They could approach the problem, top-down, identify the major processes that interfaced with the process to be outsourced, and then focus on the inputs and outputs to define the process and its relationships with other key processes. This was enough information to help define the outsourcing contract, and it provided the company with a systematic way to move forward as they undertook more process modeling in the months ahead.
Modeling is not an end in itself. It's difficult to do right and it takes time. The trick, for business people trying to understand and improve processes, is to do the minimum modeling necessary to gain the understanding required to make good decisions.
Till next time,
Paul Harmon
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Tuesday, October 21, 2008
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The coal industry just doesn’t get it.
They have spent over $40 million on slick advertising to mask the truth about coal. They think we can be fooled, that we will simply ignore things like ‘science’ or ‘facts.’
Or go to:
They claim coal is clean—the truth is it’s the dirtiest source of energy there is. They claim coal is cheap—when in reality coal has caused electricity costs to spike across the country. They claim coal is abundant—we know coal resources will start to permanently decline in just 20 years. Go to www.CoalIsNotTheAnswer.org to learn the truth. The litany of misinformation just goes on and on. Watch the video and then comment on what you think about coal. See a bogus local TV and newspaper ad on coal? Let us know on the website and we’ll make sure it gets a thorough fact check. Together, we can make sure the coal industry is held accountable for their lies. Instead of spending millions to convince us that we need a dirty technology of the past, let’s tell them to start investing in clean, renewable technologies that are ready to go today, such as wind, solar and geothermal. Thanks for protecting the planet.
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A recent management study revealed that 46% of employees leaving a company do so because they feel unappreciated; 61% said their bosses don't place much importance on them as people; and 88% said they don't receive acknowledgement for the work they do.
Whether you are an entrepreneur, manager, recruiter, teacher, parent, coach or simply a friend, if you want to be successful with other people, you must master the art of appreciation.
I've never known anyone to complain about receiving too much positive feedback. Have you? In fact, just the opposite is true.
Keeping Score
Jack Canfield tells a story about when he first learned about the power of appreciation, it made total sense to me. However, it was still something that he forgot to do. He hadn't yet turned it into a habit. A valuable technique that he employed to help him lock in this new habit was to carry a 3" x 5" card in my pocket all day, and every time he acknowledged and appreciated someone, he would place a check mark on the card. He would not allow himself to go to bed until he had appreciated 10 people. If it was late in the evening and he didn't have 10 check marks, he would appreciate his wife and children, he would send an e-mails to several of his friends or would write a letter to his mother or stepfather.
He did whatever it took until it became an unconscious habit. He did this every single day for 6 months--until he no longer needed the card to remind me.
Who Cares?
If asked, could you name the five wealthiest people in the world, or five people who have won the Nobel Prize, or the last five Academy Award winners for best actor and actress?
The point is none of us remembers the headliners of yesterday. These are no second-rate achievers either; they are the best in their fields.
But if I asked you to list five teachers or mentors who believed in and encouraged you, five friends who have helped you through a difficult time, five people who have taught you something worthwhile, or five people who have made you feel appreciated and special - that's much easier to do, isn't it?
That's because the people who make a difference in your life aren't the ones with the most credentials, the most money, or the most awards. They're the ones who care.
If you want to be remembered for being important to someone else's life, make them feel appreciated.
Appreciation as a Secret of Success
Another important reason for being in a state of appreciation as often as possible is that when you are in such a state, you are in one of the highest emotional states possible.
When you are in a state of appreciation and gratitude, you are in a state of abundance. You are appreciating what you do instead of focusing on, and complaining about, what you don't have. Your focus is on what you have received... and you always get more of what you focus on. And because the law of attraction states that like attracts like, the more you are in a state of gratitude, the more you will attract to be grateful for. It becomes an upward-spiraling process of ever-increasing abundance that just keeps getting better and better.
Think about it. The more grateful people are for the gifts we give them, the more inclined we are to give them more gifts. Their gratitude and appreciation reinforces our giving. The same principle holds true on a universal and spiritual level as it does on an interpersonal level.
I challenge you to discover ways to immediately appreciate someone in your life, starting today!
Steven Bonacorsi Vice President, MBB, MBA, MS-CIS, PMP
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Wednesday, October 08, 2008
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Recently was asked from a new member connection who was interested in hearing what info I and other american members have to share on trends in the Lean/Six Sigma space in the states as I am seeing some distinct differences between practices in Ireland/EU & Australia.
So wanted to share my thoughts and ask for others thoughts on the subject? Additionally, how has recruiting changed given the additional requirements to have lean six sigma skills?
Lead Six Sigma is becoming institutalized and standardized into 80% of fortune 1000 businesses, 100% of government, and 25% of educational institutions. IT is now the largest global business process inititiave globally, with intergrations into supply chain, innovation, change management, and strategy methodologies and more. From a consulting perspective, it is becoming a utility market but this transition will continue for the next 3-5 years, before the tipping point where the methodology become a complete utility which common global standards.
Warm Regards,
603-401-7041
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Thursday, September 18, 2008
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Naval leaders must execute two great tasks simultaneously: 1) fight today’s war; and 2) position themselves for an uncertain future. They also face additional pressures that charge them to be better stewards of taxpayer dollars, with greater efficiency leading to improved effectiveness. This has led to the pursuit of the following Navy mission: creation of greater readiness and assets through lean six sigma (LSS) following a three-year action plan as outlined by the Secretary of the Navy, Donald Winter.
Winter has challenged leaders to set the tone by completing LSS green belt (GB) training, undertaking projects, and accelerating training in their organizations. Assistant Secretary of the Navy BJ Penn has completed GB training and started a LSS project. Chief of Naval Operations, Adm. Michael Mullen is currently undergoing GB training. Several deputy assistant secretaries have completed GB training, and the Navy’s current 3,399 trained LSS GBs exceeds Secretary Winter’s goal of 2,000 by the end of 2006. Over 4,400 leaders have completed LSS champion training, including 92% of those who directly report to Secretary Winter. And of the 935 trained LSS black belts (BB) in the department, 93 have attained the American Society for Quality (ASQ) BB certification.
The objective of the intense training is to build the foundation for expanded capacity. Since it began employing LSS, the Navy has completed 1,700 BB/GB projects and more than 2,000 kaizen events. Initial projects were designed to build confidence and gain momentum for success in more complex, high-impact core value streams.
Samples of the numerous LSS projects include:
- Naval Air Systems Command (NAVAIR) and Raytheon joined to complete a LSS project generating a cost avoidance of $133.5 million across the Future Years Defense Plan (FYDP) and $421 million over the life of the Joint Standoff Weapon (JSOW) Block II program. The integrated product team developed a three-tier approach to reducing weapon unit cost over a two-year period. The program achieved cost reduction by applying current technology updates to the existing weapon that maintained original specification requirements. Success of the JSOW program has led to development of a follow-on Block III weapon system with an integrated data link, which has piqued interest from potential foreign customers.
The International Program Office (IPO) completed 11 kaizen events and four projects in 2006. The efforts focused on key security cooperation, technology security and cooperative program processes. The kaizen events resulted in a 33% reduction of manpower required for the export license and foreign visit request processes. One event reduced the foreign visit request cycle time from an average of 24 days to 13 days (the goal was 16) and reduced the staff of visit analysts from four to three. The efforts resulted in an overall savings of $256,000. The IPO kaizen team assisted the Office of the Secretary of Defense (OSD) in incorporating error-proofing changes to the Foreign Visits System that will further reduce rework.
A lean six-sigma project recently completed at the Naval Supply Systems Command was in direct response to customer input. Fleet Industrial Supply Center (FISC) Pearl Harbor led the continuous process improvement effort that focused on reducing average customer wait time by 50% and eliminating rework. This effort is projected to save $200,000 over the next year and can be replicated at six other FISC sites.
A lean six-sigma kaizen event focused on reducing labor charges and improving the flow of parts for Expeditionary Fighting Vehicle (EFV) repair during system design and demonstration without adversely affecting tests. This event resulted in a reduction of physical footpaths from 11 to 2, a 55% reduction in process time without transferring unnecessary work to other entities and the potential to reduce contractor staff by two, resulting in annual savings of approximately $300,000.
The Marine Corps is applying LSS concepts, analytic techniques and tools to improve the process for identifying, evaluating and acquiring critically needed equipment. Initial analysis focused on the evaluation stage, where improvements reduced the time required for this step by 35% — from 131 days to 85 days — and identified savings of $135,000 per year.Source Information furnished by the U.S. Department of Defense.
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Sunday, September 14, 2008
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Who’s Your Coach?
In the past few weeks, the best athletes in the world assembled in Beijing for the 2008 Summer Olympics. Just being there means these individuals are performing at a level that the rest of us can only watch and appreciate.
Each of these world-class top performers had a coach. Ironically, their coaches are not capable of performing at the same level as the athletes themselves. If they could, they would be competing, not coaching.
To be sure, some of the coaches are former world-class athletes. But most of them are “just” world class coaches. They have the skill to watch the athlete perform, to compare what they observe against a standard of perfection and to see very subtle things which might make a difference in the athlete’s performance.
World class athletes all know they only perform at a world class level because they have world class coaches. It is the coach who takes them from “very good” to “Olympic contender.”
A coaches credibility is based on his ability to observe and teach. His/her success is built on the success of the people he/she coaches.
For business leaders:
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Do you believe you can perform at a world-class level on your own?
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Is your insight into your own performance good enough to pick up nuance and detail that could make a huge difference?
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Do you believe that, because you have more experience, that no one below your level could teach you anything?
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Do you believe that, because you have been successful, only someone who has had more personal success could teach you anything?
Who is your coach?
I look forward in hearing your responses.
- Steven Bonacorsi
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